Subsea inspection, repair and maintenance

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    In some ways, offshore assets are like cars. To make sure they’re running safely and efficiently, they need regular inspection, repair, and maintenance (IRM). Through inspection, we find faults and defects, including internal corrosion, before they become a problem. This prevents the need for costly major repairs. Or even costlier replacements. Whatever your challenge or concerns may be, we tailor our methods to your project. We believe that’s the best way of protecting and fixing your assets. And it’s the best way of saving you time and money in the long run.

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    Daniel Jones

    Global lead - Subsea inspection, repair and maintenance

    More information on subsea inspection, repair and maintenance

    Subsea repair and maintenance strategies

    Ensuring the integrity of subsea infrastructure requires robust repair and maintenance strategies. Operators rely on an established history and previous data in subsea inspections and repairs to minimise downtime and prevent accidents. We offer inspection services including a comprehensive suite of repair and maintenance solutions. These include pipeline inspection, hull and mooring inspections, and cathodic protection services. Each strategy is meticulously designed to uphold the safety, operability, and regulatory compliance of subsea infrastructure, ensuring that these critical assets remain in optimal condition.

    These services are crucial for identifying potential issues before they escalate, thereby safeguarding the longevity and performance of subsea infrastructure. This includes the maintenance and inspection of subsea structures, which are essential components of the overall subsea assets.

    How does value analysis optimise inspection processes?

    Inspection value analysis is a pivotal component of subsea asset management, enabling operators to prioritise inspection activities based on the criticality of their assets. This process involves identifying the most critical subsea assets, prioritising inspection activities, and formulating maintenance and repair plans to ensure their integrity. By optimising inspection activities through value analysis, operators can reduce costs, enhance efficiency, and ensure the seamless operation of their subsea infrastructure. A well-structured value analysis allows operators to anticipate potential issues before they become major problems, reducing the likelihood of costly, unplanned downtime.

    Subsea asset integrity and management

    Subsea asset management is a cornerstone of the oil and gas industry, ensuring the integrity and reliability of vital subsea infrastructure. Effective management involves a strategic blend of IMR activities designed to prevent accidents, ensure regulatory compliance, and minimise operational downtime. By leveraging our expertise of subsea inspection services, operators can maintain the health of their subsea assets through comprehensive inspection solutions. These services are crucial for identifying potential issues before they escalate, thereby safeguarding the longevity and performance of subsea infrastructure.

    Advanced technologies in subsea inspections

    Underwater inspection techniques use advanced technologies like Remotely operated vehicles (ROVs), Uncrewed surface vessels (USVs), and acoustic imaging systems to assess subsea infrastructure with high precision. ROVs, equipped with cameras and sensors, perform detailed inspections of offshore assets such as pipelines and flowlines in hard-to-reach areas. USVs provide a cost-effective, uncrewed platform for data collection, reducing safety risks while maintaining accuracy. Acoustic pipeline inspection methods, including sonar and ultrasonic testing, detect anomalies or defects, ensuring the integrity of critical subsea infrastructure.

    These techniques are essential for proactive subsea maintenance and repair, supporting offshore asset integrity. Fugro’s underwater inspection services deliver valuable insights to prevent costly failures and extend the lifespan of subsea infrastructure. By combining these technologies with tailored subsea IRM services, We ensure safe, efficient, and reliable operations in challenging offshore environments.

    Subsea engineering for offshore inspections

    Subsea engineering solutions are crucial for maintaining the integrity of subsea assets, especially in offshore environments. By leveraging advanced subsea inspection services, including visual inspection, pipeline inspection, and weld inspection, operators can detect issues like internal corrosion, cracks, and structural damage early. Techniques such as phased array, eddy current testing, and alternating current field measurement are used to assess subsea pipelines and structures for signs of wear and degradation. Work class ROVs equipped with specialised tools provide critical access to subsea infrastructure, even in hard-to-reach areas like the splash zone, enabling comprehensive monitoring and evaluation of asset health.

    We offer a wide range of inspection solutions tailored to improve asset integrity and ensure the reliability of subsea infrastructure. Technologies like flooded member detection, crack detection, and cathodic protection help operators prevent costly repairs by identifying potential issues before they escalate. Through accurate data collection, reporting, and analysis, we ensure that pipelines and structures remain safe, operational, and efficient throughout their life cycle. This approach maximises asset performance while minimising downtime and enhancing overall subsea asset management.

    What role do ROVs play in subsea operations?

    ROVs are essential tools in subsea operations, offering unmatched versatility and precision for inspecting, monitoring, and maintaining subsea assets. Work class ROVs are equipped with advanced technologies such as cameras, sonar systems, and manipulators, enabling operators to perform visual inspection, weld inspection, and pipeline inspection with high accuracy. These vehicles provide access to challenging environments like the splash zone and deep-sea locations, allowing for the assessment of subsea infrastructure without risking human divers.

    ROVs also support critical inspection techniques, including alternating current field measurement, eddy current testing, phased array, and flooded member detection, to identify internal corrosion, cracks, and structural issues. Their ability to collect accurate data and facilitate real-time reporting enhances the management of asset integrity, ensuring that subsea pipelines and structures are maintained efficiently. With a proven track record of delivering innovative solutions, ROVs help operators address a wide range of challenges, from routine maintenance to complex repairs, safeguarding the reliability and longevity of subsea infrastructure in the oil and gas sector.

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    Case Study

    Next-generation port surveys: minimal disruption, low CO2 emissions and unprecedented safety performance

    When asked to conduct a seabed investigation and quay wall survey for one of the UAE’s major ports, our client needed a solution that would minimise disruption to their daily operations. Using our Blue Essence® USV to complete the survey allowed our client to continue with uninterrupted port operations and significantly reduce CO2 emissions and personnel risk exposure when compared to traditional methods.

    Case Study

    Beyond tradition: redefining pipeline surveys with remote inspections

    For several years, our traditional survey vessels have conducted annual pipeline inspections for Eni Energy Netherlands. In 2024, to enhance the sustainability and minimise the need for personnel in offshore environments, we transitioned to a fully remote inspection campaign, deploying our 12 metre uncrewed surface vessel (USV), Blue Essence®.

    Case study

    Our first remote USV inspection

    The 12-metre long Fugro Maali is our first operational Blue Essence® uncrewed surface vehicle. For its maiden voyage, we used it to complete an entirely remote nearshore inspection of three gas trunk lines in Australia. No traditional inspection vessels required – our uncrewed vehicle not only got the job done, but it did so with less personnel HSE risk and carbon emissions.

    Case study

    Ultra high resolution pipeline inspection

    Fugro worked with BP to develop and design an acoustic method of pipeline inspection (PINS) that dramatically reduces the time taken to carry out pipeline inspection. Deployment produces improved information and novel deliverables to assist pipeline engineers in pipeline integrity assurance.

    Case study

    Restraint solution stops flowlines slipping down continental shelf

    Since their installation more than a decade ago, two flowlines carrying natural gas in Australia had been gradually slipping down the slope of the continental shelf. We used our Geo-data insights to design a complex flowline restraint system that secured the flowlines for our client.

    Case study

    Pipeline inspection keeps energy flowing at Shell St Fergus

    Fugro delivered an integrated inspection solution for the pipelines running into the Shell St Fergus gas plant, which is located north of Aberdeen, Scotland. These pipelines supply the UK with around 20 % of its natural gas needs.

    Related publications

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    Creating the perfect set up

    01 Apr 2022

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    Making crewless offshore surveys a reality

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    Daniel Jones.jpg

    Daniel Jones

    Global lead - Subsea inspection, repair and maintenance

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    Fugro Academy Training Centre

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    Our very popular ROV training course provides a combination of hands-on experience and structured studies designed to equip you with the ROV skills you need for working offshore.

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